Advanced assorted grinding machine

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  • source:OURLOVE CNC Machining
In modern production industry grinding technology obtains new development ceaselessly. The production enterprise of grinder has put the end on the conformity of metallic treatment craft. The whole set treatment of grinder and automation treatment realized an axis kind the turning of the spare parts and grinding, improved the treatment quality of workpiece and treatment efficiency. CNC 435 modular machine tool can be in after clamp countershaft kind the spare parts undertakes synchronous whole machines Studer company to used first time of S 42 modular machine tool to realize an axis kind the turning of the spare parts and grinding are close a period, grinder made manufacturer also take out a few remarkable things, so that continue,raise the function of grinder and treatment precision. The process designing system that undertakes like sensor opposite Cheng monitoring and course are adjusted and control module in that way, the special component on general purpose machine tool and automation grinding system can undertake optimizing to grinding process, be in charge of the speed when fixed position and precision by linear electromotor. To shorten as far as possible the handling time of the spare parts, grinder manufacturer also puts the end on the conformity that machines craft. The development trend that catchs up with to be in big batch production whole is machined, the Studer Schaudt company that is located in Stuttgart city deployed axis of a B on Zeus M cylindrical grinder. This company general manager Dr. Ingolf Lammich says, "Current, grinder of only sliding stock can assemble 2 to grind an axis point-blank only at most, compare with photograph of this kind of grinder, grinder of new-style dual sliding stock can install Zeus M2 at most 4 grind an axis. " inside the circumgyrate limits in 225 ° , can turn aleatoric angle, fixed position precision is ± 0.

001 ° . Introduce electromotor drive, when circumgyrate angle is 180 ° , the time that electromotor needs to cutting place from cutting can achieve 4s. When machining journal, use cut off grinding, "Such, can undertake to the axial diameter of aleatoric width abrade " . Lammich says so when the advantage that explains this kind of method. The product that improves another kind of when benefit not long ago rolls out new development through reliable process designing is the Kairos grinding machine that is used at undertaking turning and grinding to decelerate axis. Besides installing on this grinder round grinding unit mixes inside besides round grinding axis, still installed a 8 labour rotate grind turn tower. "Because geometrical appearance is agile, basically use at machining axis and axial chamfer turning, this is a kind of very advantageous method " , lammich thinks. In addition, when machining axis and axial chamfer, have brief advocate handling time and deputy handling time. "But machining bearing when, grinding suits more than turning " , lammich says again. Introduce CBN model piece when undertaking grinding of multiple and radial feed, can be opposite the bearing of different width undertake splitting grinding. On treatment pitch time, assorted law can be on a machine undertake with 3 grind segment and B axis whole set is machined or classification treatment, the flexibility when processing geometrical appearance work is very tall. Company of Fritz Studer AG developed a combination to machine a machine tool first. The S 42 that the professional manufacturer of cylindrical grinder of this Switzerland production offers machine tool not only can undertake grinding is machined, also can undertake turning is machined, OK still countershaft and axle sleeve spare parts have careful treatment. There are two mutual and independent pilots on tool carrier transverse sliding stock, the fore-and-aft sliding stock that uses this kind of sliding stock has extremely strong tigidity, can shorten moving method. Left crossed sliding stock is propped up grind an axis, the of a position of 8 cutting tool whirl on the right side of cutting tool turns tower. Dynamic performance is extremely high before linear slideway and linear measure place system, make sure the machine tool achieves extremely tall precision. Measure inside the process control equipment and be used at monitoring pass feeling technology, assure to machine the consistency of quality. Grinding software Studerwin and Studergrind can realize fast and reliable process designing, what reach pair of grinding machine thereby is effective use. Because workpiece is mixed,grind use special arrangement, can undertake synchronism grinding rate raises while treatment is increasing process stability " we used S 12 cylindrical grinder to infiltrate a new field " , fred W of Studer company general manager.

Gaegauf says so when the function that introduces product of a kind of new development. "The resolution of linear scale signal that we get on in X axis and Z axis amounts to 10nm, treatment precision is stabilized in the process 100nm can be amounted to below the circumstance " , gaegauf emphasizes saying. To reach these most advanced values, engineer of research and development thought up a lot of good ideas. "To reduce the to slide carriage effect of lines of force of linear electromotor as far as possible, every axis installed two linear motor on same point of view, and length measures a system to be installed on the process as far as possible press close to " , gaegauf explanation says. Inside the drive system of buy, hydraulic pressure system, main shaft and electron yuan the cooling system of parts of an apparatus assured thermal stability. 1 measures control equipment, automatic piston a corrective device, cone-shaped and corrective system and one kind is used at grinding core dynamoelectric curve compensatory device, ensure the machine tool achieves taller treatment precision. High-powered abrade software simplified process designing, the operation of grinder also simplified in the meantime. The engineer of CNC 435 of company of Asslar city Buderus Schleiftechnik research and development that assembles grinding machine pushs the conformity that machines a method to " acme " . The development on the project that funds in the country rises this company. Undertake grinding and turning besides countershaft besides, this machine tool still can undertake hard roller is cut. Besides set these meanses beyond, return the conformity that can undertake other procedure, for instance rough machining -- turning treatment, subsequently, through abrade have extremely nice precision work. The rate that abrade treatment uses amounts to 180m/s. In the meantime, abrade mental allowance also can decrease substantially, the coarse burr that needs to machine turning only consequently is ground just. In addition, because workpiece is mixed,grind use special arrangement, still can have synchronous treatment. The circle grinds the workpiece of a treatment of applicable fast, accurate and reliable ground outside, can put a person's mind to give the tool is ground will do. The product of new development of company of Ewag AG of Swiss Etziken city, can grinding a variety of rate are used when making PKB and PKD cutting tool, assure to machine the security of the process at the same time. When because hard data exceeds in treatment,be like PKB and PKD, of emery wheel clean and pair of treatment processes such as the free position of corundum clearance are very important, ewag company provided opportunity of the second birth inside the process for grinding machine of tool of this kind of Easygrind. "This kind of machine can make grind provide and emery wheel is permanent contact, can use the abrade strategy of advance gradually sex consequently. " explanation of Beat Oderbolz of sale department manager says. It is for instance when rough machining often can second birth, at the same time emery wheel is from beginning to end " open " , and the material grinding quantity of unit time is opposite also taller. Grinder matchs stock 3D to measure emery wheel of pilot of system, pressure feed and use at equipment and measured video to photograph like the system. "Compare with conventional treatment, use our Easygrind grinding machine, grinding time can shorten about 30% " , oderbolz assures to say. Those who apply to the buy inside the belt that 5 axes machine small-sized spare parts to trade knife unit quickly is pocket model grind central interface greatly lesser, workpiece gets carry on one's shoulder the automation process of high accuracy of small also implementation and high reliability, it is the target of research and development of company of Weilheim city Michael Deckel. On foundation of S22 tool grinding machine, the engineers of Deckel company developed the grinding machine that the tip after a kind of belt is automatic and center wear, use at automatic and efficient abrade and long and thin cutting tool. Prototype not long ago does oneself in the company be on sale exhibit on the meeting. "On EMO exposition, we roll out series grinding machine of this kind of tool " , general manager Bernd Woehr assures to say. Henceforth, the material that every involves treatment difficult cutting is mixed like titanium aluminium alloy when the work that nickel radical alloy makes, can undertake high speed is machined. For efficient process this kind of data, company of hamburger Blohm Maschinenbau deployed linear to promote workbench quickly on Profimat 607 planar grinder and stereo figuration grinder, workbench is OK the speed of 120m/min swings back and forth, acceleration amounts to 5g. Grind photograph comparing greatly together, frequent promotion swings grind have conclusive advantage. Sale ministry is in charge of Ralf Bleich to emphasize saying: "Because interface is lesser, chafe and be out of shape reduced, bear of workpiece be heated is apparent also decrescent. " the King Kong emery wheel of agglutinate of pottery and porcelain makes sure grinding power is high, and emery wheel wears away less. Grinding of frequent promotion move back and forth agrees with especially treatment hard abrade and sensitive to heat data, in production industry of turbine and tool and the machine is made and this kind of data often is used in medical technology. This kind of grinder that changes knife system of 12 cutting tool also can be mixed with Yu Xi auger. Say according to company of Maegerle AG of Swiss Fehraltorf city, the user used company proper motion to develop inside what buy trades knife unit quickly is pocket model grind a center greatly, make the company established new form in the treatment of special workpiece. The 5 axes that are small-sized spare parts technically are machined and this kind of grinding machine is designed. At the same time OK and agile ground uses a variety of grinding to provide, basically be to use the biggest diameter to be 300mm, the emery wheel of wide 60mm. Considered at the same time grind, mill and all sorts of process parameter that get, can use 2 axes to roll press, traversal speed amounts to the shower nozzle of water of 2 axes type of 20 M/min, advocate the revolution of drive axis inspects a process to differ phyleticly to be able to amount to 10000r/min most. CNC Milling