De Maji answers the challenge that diversification produces leisurely

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  • source:OURLOVE CNC Machining
All the time since, cheng ship company in order to carry on of diversification in custom-built spare parts is in small lot the applied domain such as car and medical apparatus and instruments enjoys great reputation, the machining center of auspicious of horse of heart of have the aid of and general purpose machine tool, through using more efficient flexible turn treatment, raised whole to offer goods capability, be able to answer leisurely the challenge that comes from pair of diversification production. The challenge that answers diversification production leisurely agile, essence allows and fast, this is to decide the machining company of task of production of a small lot in carrying on whether the important level in the base oneself upon inside course of study. In limited company of numerical control of Xi'an Cheng boat (the following abbreviation " Cheng ship company " ) , the machine tool of 6 De Maji in workshop of have the aid of, the whole of this company got buildup greatly for goods ability, become unhurried when the diversification that answers the urgent demand that offer money produces the job, do a job with skill and ease. When company of ship of the that be asked about has what advantage, general manager Wang Chun mentioned the organic union of all sorts of elements above all: The high quality that workpiece machines, tall precision, high reliability and the stronger capability that offer money. Cheng ship company has more than 60 stuff nowadays, basically offer for car and domain of medical apparatus and instruments all sorts of custom-built change treatment service, the work that can have hundreds of kinds of different batch every year is machined to finish. "To us, the manufacturing task of diversification is the main problem that faces in company development all the time. Use machine tool of heart horse auspicious to begin from us nevertheless, such problem becomes us to worry no longer, machine tool of heart horse auspicious let us have cannot small inspected process capability. " the cornerstone that 　 compose builds diversification to produce phalanx is in Cheng ship company, people is very trustful machine tool of heart horse auspicious, because it machines function outstandingly,be not only, more the cornerstone that because it is compose,builds diversification of Cheng ship company to produce phalanx. 8 years ago, in Xi'an some enterprise on the 3 bases that produce service company, wang Chun and his group established Cheng ship company, began to seek the course of means of livilihood oneself. Establish beginning, the management fixed position of Cheng ship company is very clear, the enterprise that is car and industry of medical apparatus and instruments namely then offers the spare parts of high quality to machine a service, however this road encountered quite much twist in the begining. "With respect to the technical force of our itself, it is not difficult to protect what maintain a volume character to finish manufacturing job, difficult is must finish in date of delivery. " mention the hardship when just doing poineering work, wang Chun sighs with emotion unceasingly. "We are only and very few at that time several general accuracy machine tool, because of the work that processes every time each are not identical, need reconsiders machining craft, labour measures clamping apparatus to also need to be made afresh, light is the 1/3 above that produces preparative time to take whole date of delivery, this brought heavy manufacturing pressure to us. We realize, must want to more advanced machine tool just goes. " the manufacturing demand of workpiece of 　 contented diversification is to urge Cheng ship company resolved the main factor that purchases new machine tool, machine tool of heart horse auspicious also is to be in the line of sight that takes the lead in entering Wang Chun right now. "When actually we are going straight towards machine tool of heart horse auspicious to look at the beginning, more returning is to get the influence of circumjacent friend. " Wangchun says frankly, "Xi'an had had many enterprises to use machine tool of heart horse auspicious in those days, use opinion is very high also. Add us to think to buy buy best machine tool, the machine tool manufacturer of old brand takes oneself figure seriously more, also throw in the respect such as product quality, after service tremendous. " 　 　 " when waiting for machine tool of De Maji of actual bring into contact with, we discover this is the machine tool that we mean. " the process of first time collaboration of ship company and Demaji exceeds smoothly imagination, order to final autograph from arrange with, used the time that is less than half month only. "And when after DMC 63 V reachs the designated position, we feel manufacturing pressure was reduced at a draught immediately a lot of, a lot of job that dare not accept also can be answered easily before. " look in Wang Chun, the function of machine tool of DMC 63 V is very perfect. "Treatment precision is tall, stability is good, the production that the most important is it prepares time to shorten greatly, do not need new and custom-built labour to measure clamping apparatus to complete all sorts of primary treatment faultlessly, even if the workpiece with very big difference also needs very short time to be able to make reasonable technological process only. It satisfied us completely to often change the demand that machines the task, saved very big installation cost cost to us. " 　 and the diversification that orders a product as the rise of order and client, the manufacturing task of Cheng ship company is more onerous. Every machine tool wants ceaseless movement 24 hours, of any a bit time delay cause significant loss likely to Cheng ship company. This raises taller requirement to the stability of the machine tool not only, and will purchase new machine tool, farther enlarged productivity to carry program. De Maji's machine tool moves very stable, very few occurrence breakdown, can satisfy Cheng ship company's increasingly heavy treatment task. Now, CTX 310 Eco of machining center of a DMC 635 V Eco of machining center of a DMC 63 V of 2 vertical machining center, vertical, turning and machining center DMU 60 MonoBLOCK® has been in 2 5 axes Cheng ship company settles down, these machine tools are having common characteristic, when that faces diversification to produce the job namely, can answer leisurely. Those who raise company of ship of Cheng of quick response ability to devote oneself to to satisfy an user is custom-built change requirement, the service needs to pass control professional skill to distinguish a difference at the company of this domain, because this offers high quality product only,be far insufficient, still need to have quick response capacity. Custom-built change mean diversity of treatment line of the products not only, nervous date of delivery is right also the quick response ability of Cheng ship company brought enormous challenge, make sure time node becomes the essential factor that pays close attention to mainly. "The treatment mission that the user sends every time is having strict time restriction, this asks we must be finished inside formulary date, this raised taller requirement to the machine tool. " Ma Yongan of chief of technology of Cheng ship company says the explanation says, "Machine tool of heart horse auspicious is fortunately first-rate with, very crucial effect had when we answer diversification to produce the job. " the superior performance that 　 mentions machine tool of heart horse auspicious, ma Yongan looks a little excited, the power of treatment main shaft that he thinks machine tool of heart horse auspicious is deployed is high, main shaft rotate speed is in generally 8000r/min above, treatment efficiency is tall, shortened handling time; The cutting tool library that takes oneself can put down all cutting tool that treatment uses, can take out automatically, on the main shaft that installs machining center well and truly, firmly, shortened the time that change a knife; Major work can come true to complete the full treatment process of workpiece in holding clip, shortened auxiliary tool time. "No matter how change,process the type of workpiece so, need the machine program with new set only can, reduced tool greatly, change the auxiliary working hours such as the knife, the utilization rate of the machine tool is extremely high. " before 　 , cheng ship company must pass the treatment that installs clip workpiece to complete many appearances ceaselessly when machining complex casing, use auxiliary clamping apparatus to hold clip work with respect to need so, and the change as work measure, still need custom-built and different clamping apparatus, affected treatment efficiency namely, also bring very great cost pressure. Not only such, install clip to still be caused for many times repeat fixed position error big, the final precision of the product also can be affected. And now, cheng ship company is used newest the DMU 60 MonoBLOCK® that acquire, can install clip to complete many treatment, saved the auxiliary time that hold clip not only, full handling time was to shorten at least more 2/3, still improved manufacturing efficiency greatly at the same time. "We from this kind of machine tool is used to machine means 1 year ago, prove this one decision is correct now. " to this 5 axes machining center, the horse always installs wraparound explanatory line: "Through using this kind of new-style machining center, we can use a clamping apparatus only with tall precision the hexahedral casing with complete treatment complex form, on this kind of casing besides spend a requirement to coaxial beyond very tall straight aperture, still have many point of view the inclined hole of each different, the coaxial of aperture is spent can maintain in 2 micron less than. The round dambered surface that machines aerial crust for instance and all sorts of bend cant, original need design makes a lot of auxiliary tool, need to installed clip to be able to be finished only now, reduced a lot of cost and labor power. " 　 all the time since, cheng ship company never has stop search the footstep that answers diversification to produce program, hope can aborning gets as far as possible good technical data, as far as possible high reliability, produce cycle shortly as far as possible, still have of course invest cost less as far as possible. These are in undoubtedly Demaji got be reflectinged faultlessly on the machine tool, the machine tool of heart horse auspicious that includes DMU 60 MonoBLOCK® inside brought to Cheng ship company greatly benefit: Decreased to plan time, improved productivity, improved product quality, reduced sheet cost, help them finally answer the challenge that diversification produces leisurely. CNC Milling